Coating Solutions
For Welded Pipes!
In the demanding world of pipeline infrastructure, coating solutions play a critical role in ensuring longevity, durability, and operational efficiency. Mega Pipes offers comprehensive coating solutions designed to protect your valuable pipeline investments against corrosion, mechanical damage, and environmental factors while enhancing flow efficiency and reducing maintenance costs.
Our state-of-the-art coating facilities deliver both external and internal coating solutions tailored to meet the most stringent industry requirements. With advanced technology and rigorous quality control processes, we ensure that every coated pipe meets the highest standards of performance and reliability for applications across oil and gas, water supply, chemical processing, and industrial sectors.
External Coating Solutions
External pipe coatings provide essential protection against corrosion, mechanical impact, and environmental factors that can compromise pipeline integrity. Mega Pipes offers a comprehensive range of external coating solutions designed to extend pipeline service life and ensure reliable performance in even the most challenging environments.
Our state-of-the-art coating facilities deliver both external and internal coating solutions tailored to meet the most stringent industry requirements. With advanced technology and rigorous quality control processes, we ensure that every coated pipe meets the highest standards of performance and reliability for applications across oil and gas, water supply, chemical processing, and industrial sectors.
Production Capability & Capacity - External Coating
| Parameter | Specification |
|---|---|
| Diameter | 100 mm to 2540 mm (4 Inch to 100 Inch) |
| Wall Thickness | Up to 25.4 mm |
| Coating Types | 3LPE / 3LPP / FBE / DFBE / PU |
| Annual Capacity | 3.6 Million Square Meter Per Annum |
Types of External Coatings
Fusion Bonded Epoxy Coating (FBE)
A high-performance anti-corrosion solution applied as a thermosetting powder, creating a strong, chemically resistant barrier.
- Superior corrosion resistance
- Excellent adhesion to steel
- Temperature resistance: -30°C to 100°C
Dual Layer Fusion Bonded Epoxy (DFBE)
Combines two specialized FBE layers for enhanced protection against external loads and environmental stresses.
- Enhanced mechanical protection
- Improved impact resistance
- Extended service life in harsh environments
3 Layer Polyethylene Coating (3LPE)
Three distinct layers: FBE primer, copolymer adhesive, and outer polyethylene for comprehensive protection.
- Comprehensive corrosion & mechanical protection
- Excellent resistance to soil stress
- Ideal for buried and underwater pipelines
3 Layer Polypropylene Coating (3LPP)
Similar to 3LPE but with polypropylene for enhanced temperature resistance and mechanical properties.
- Higher temperature resistance (up to 110°C)
- Superior mechanical strength
- Excellent performance in high-pressure environments
Internal Coating Solutions
Internal pipe coatings are crucial for preventing corrosion, reducing friction, and maintaining the integrity of the materials being transported. Our internal coatings are engineered to improve flow efficiency and resist chemical and abrasive damage from inside the pipe.
Whether for potable water, crude oil, natural gas, or chemical products, our internal coating technologies ensure optimal pipeline performance while reducing maintenance needs and operational costs.
Production Capability & Capacity - Internal Coating
| Parameter | Specification |
|---|---|
| Diameter | 100 mm to 2540 mm (4 Inch to 100 Inch) |
| Wall Thickness | Up to 25.4 mm |
| Coating Types | Solvent-Free Epoxy / PU / Cement Lining |
| Annual Capacity | 2.4 Million Square Meter Per Annum |
Types of Internal Coatings
Solvent-Free Epoxy
A durable internal coating ideal for transporting water and hydrocarbons.
- High chemical resistance
- Low VOC content
- Safe for potable water pipelines
Polyurethane (PU)
Offers excellent abrasion resistance and flexibility for internal pipeline protection.
- Fast curing time
- Excellent for oil and gas pipelines
- Improves hydraulic flow
Cement Lining
A traditional solution for internal protection in water pipelines and sewer systems.
- Cost-effective and proven
- Reduces corrosion and scaling
- Long service life
Quality Assurance and Testing
At Mega Pipes, quality is paramount in our coating operations. Every coated pipe undergoes rigorous testing and inspection to ensure compliance with international standards and customer specifications, guaranteeing reliability and performance.
Our meticulous quality assurance process includes a series of advanced tests to verify the integrity and effectiveness of each coating. These tests are conducted in state-of-the-art laboratories by certified technicians, ensuring that our products meet the highest industry benchmarks.
Holiday Detection Testing
Ensures coating continuity and identifies any pinholes or discontinuities in the protective layer, crucial for preventing localized corrosion.
Adhesion Testing
Verifies the strength of the bond between the coating and the pipe substrate, ensuring long-term durability and resistance to delamination.
Impact Resistance Testing
Assesses the coating's ability to withstand mechanical damage during handling, transportation, and installation, safeguarding against punctures and cracks.
Cathodic Disbondment Testing
Evaluates the coating's resistance to disbondment under cathodic protection conditions, ensuring the coating remains effective even in challenging electrochemical environments.
Thickness Measurement
Confirms the uniform application and specified thickness of the coating, vital for consistent protection across the entire pipe surface.
Visual Inspection
A thorough visual check for any surface imperfections, ensuring aesthetic quality and absence of defects that could compromise performance.
Our coating facilities are certified to international standards, ensuring consistent quality and performance across all our coating solutions. This commitment to excellence guarantees that your pipeline infrastructure receives the best possible protection, leading to reduced maintenance costs and extended operational life.
Diverse Applications
Mega Pipes’ coating solutions are trusted across a wide range of industries. Our coatings provide protection and performance in varied environments, from urban infrastructure to offshore pipelines and chemical plants.
Oil & Gas Pipelines
Protects pipelines from corrosion and extreme environmental conditions in upstream, midstream, and downstream operations.
Water Distribution
Ensures clean and safe water transmission with internal coatings that resist scale and biofilm buildup.
Chemical Processing
Delivers robust resistance to harsh chemicals and abrasive materials in demanding industrial environments.
Infrastructure & Construction
Coated pipes play a vital role in drainage, stormwater, and structural systems in urban and civil projects.
Offshore & Marine
Withstands saltwater corrosion, hydrostatic pressure, and harsh offshore installation environments.
Power & Thermal Plants
Safeguards pipeline integrity under high temperature and high pressure cycles for consistent long-term use.
Why Choose Mega Pipes for Your Coating Needs
Selecting Mega Pipes means partnering with a leader in pipeline coating technology. Our commitment to innovation, quality, and customer satisfaction sets us apart, ensuring your projects receive superior protection and performance.
Advanced Technology
State-of-the-art coating facilities with latest technologies for precise and effective coating every time.
Comprehensive Solutions
Internal and external coating options tailored to meet diverse pipeline protection requirements.
High Capacity
Large-scale production capability to meet demanding project timelines and deliver high volumes efficiently.
Quality Assurance
Rigorous testing and inspection protocols ensuring compliance with international standards and reliable performance.
Technical Expertise
Expert guidance in coating applications with innovative, technically sound solutions for unique challenges.
Customization
Tailored coating solutions designed to match project needs, maximizing protection and operational efficiency.
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