High-Frequency Welded
(ERW/HFW) Pipes
State-of-the-Art ERW/HFW Pipe Manufacturing at Mega Pipes
Mega Pipes is proud to introduce its cutting-edge High-Frequency Welded (HFW) pipe manufacturing facility, the first in India equipped with advanced FFX (Flexible Forming Excellence) Technology. Our ERW/HFW pipes are designed for superior strength, durability, and efficiency, catering to industries such as oil and gas, infrastructure, water transportation, and structural applications.
Mill Specifications
| Pipe Size | 6" ~ 20" (Φ168.3mm ～Φ508mm) |
|---|---|
| Pipe Thickness | 3.5 mm to 17 mm |
| Material Grade | API 5L - A25 through X80 |
| Line Speed | 10~24m/min |
| Forming Type | F.F.X |
What are High-Frequency Welded (HFW) Pipes?
ERW/HFW pipes are manufactured using high-frequency electric resistance welding, ensuring a strong and seamless bond. Unlike conventional welding techniques, ERW/HFW provides superior mechanical properties, making it ideal for high-pressure and high-stress applications. The precision of this method guarantees defect-free welds, uniform wall thickness, and excellent dimensional accuracy.
Product Standards and Capabilities
| API 5L / ISO 3183 | Up to X80M (PSL2) & Up to X70 (PSL1) |
|---|---|
| API 5CT | H40, J55 & K55 (PSL1) |
| IS 3589 | Fe 330, Fe 410 & Fe 450 |
| IS 1239 | Part-1 |
| IS 1161 | YST 210, YST 240 & YST 310 |
Advantages of Mega Pipes ERW/HFW Pipes
- Superior Weld Strength – Our advanced welding process ensures high-quality joints with enhanced durability, suitable for demanding applications.
- Consistent Quality – Automated production and real-time monitoring ensure uniformity across all pipes, reducing defects and inconsistencies.
- High-Speed Production – Our advanced FFX technology allows for rapid manufacturing while maintaining exceptional quality standards.
- Wide Application Range – Suitable for oil and gas pipelines, water transportation, structural projects, and industrial applications.
Product Applications & Standards
- Oil & Gas Pipelines – API 5L (Steel Grades A, B, X42–80)
- Casing & Tubing – API 5CT (H40, J55, K55)
- Water and Sewage Transportation – IS 3589 (Fe 330, Fe 410, Fe 450)
- General Engineering Applications – IS 1239 (Part-1), IS 1161 (YST 210, YST 240, YST 310)
Why Choose Mega Pipes ERW/HFW Solutions?
At Mega Pipes, we leverage advanced technology, strict quality control, and industry expertise to manufacture ERW/HFW pipes that meet the highest global standards. Our commitment to innovation and sustainability ensures reliable and cost-effective solutions for industrial and infrastructure needs.
